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Radio-controlled 4WD tug with rail bogie attachment and wheel guards to safely move loads on rails

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Super Power Pusher pushing metro cars at Helsinki Public Transport maintenance depot

Super Power Pusher pushing metro cars at Helsinki Public Transport maintenance depot.

Power Pusher, with Roller Attachment, for pushing cable drums at Prysmian Cables.

Power Pusher, with Roller Attachment, for pushing cable drums at Prysmian Cables.

Super Power Pusher, with Steering Arm, moving chemical ISO container into and out of wash bay

Super Power Pusher, with Steering Arm, moving chemical ISO container into and out of wash bay.

About Us


Our electric tugs are sold globally through a network of helpful distributors.

LOCAL DISTRIBUTORS

Products

Power Trolley

5,000 kg

1.5 – 3.2 km/h


The Power Trolley is a radio-controlled, battery-powered, transfer cart/transfer trolley that runs on rails, typically in factories, as part of the manufacturing process to transfer raw materials between different areas such as: storage, production and dispatch.

In some industrial applications, there are operational restrictions which prevent the use of a pedestrian operated tug, such as the Power Pusher and that’s where the Power Trolley comes in.

The Power Trolley can be operated at a safe distance up to 200m from the machine using a handheld controller, with the additional backup of a hard-wired controller if required.

By working with a Nu-Star Design Engineer, the core design can be scaled up or down to suit individual customer load moving applications.  Additional safety features like Monitored Safety Edges to bespoke durable, corrosion-free, load beds to meet different capacity requirements can also be incorporated.

*Indicated load capacity is ultimately subject to the rolling resistance of the load

Custom built battery powered and radio controlled Creel Trolleys
Battery powered 'Creel' Trolley at Pirelli Tyres
Custom built battery powered and radio controlled Creel Trolleys
Battery powered & R/F controlled Creel Trolleys
Bespoke Power Trolley for engineered by Nu-Star for shunting heavy loads on rails
Bespoke Power Trolley for shunting heavy loads on rails

This product is currently used in some of these industries:

Nu-Star serves the Nuclear Industry
Nuclear
Nu-Star serves the Manufacturing Industry
Manufacturing
Safety Strobe Accessory for Power Pusher range of Electric Tugs
Safety Strobe
Motion Bleeper Accessory for Power Pusher range of Electric Tugs
Motion Bleeper
Sound and Light Safety Accessories Package for the Power Pusher range of Electric Tugs
Sound and Light Safety Package
Stainless Steel option for Power Pusher range of Electric Tugs
Stainless Steel metalwork

Frequently Asked Questions

The Power Trolley is a radio-controlled, battery-powered transfer cart that runs on rails to move heavy loads between different areas of a manufacturing facility, such as storage, production, and despatch. Unlike a pedestrian-operated tug, the Power Trolley itself carries the load along a fixed route, controlled remotely by an operator. It’s particularly suited to repetitive in-plant transfers where the same loads need to move between fixed points throughout the working day, including raw material handovers, line-to-line movements, and shunting between process stages.

A Power Pusher is a pedestrian-operated tug that pushes or pulls existing wheeled loads, with the operator walking alongside the machine. The Power Trolley, by contrast, is the load-carrying vehicle itself, running on rails and operated remotely. This makes it the right solution when site conditions prevent an operator from accompanying the load, for example in restricted-access areas, environments with hazardous or hot processes, or where a fixed route between production stages makes a rail-mounted transfer trolley more efficient than a free-roaming tug.

The Power Trolley is operated using a handheld radio controller at a safe distance of up to 200 metres from the machine, keeping the operator clear of the load and any associated hazards during transfer. A hard-wired controller can also be specified as a backup, providing a reliable secondary means of operation if required. Combined with the rail-based travel path and configurable safety features, this lets the trolley move heavy loads efficiently through the facility while keeping personnel well away from the load itself.

Yes. The Power Trolley is designed to be built around your specific application, and our in-house design engineers will scale the core design up or down to match your load weight, footprint, and operating environment. Bespoke, corrosion-resistant load beds can be specified to meet different capacity and durability requirements, and additional safety features such as Monitored Safety Edges can be integrated to protect personnel and equipment during operation. If you have an unusual load profile, rail gauge, or site constraint, this can be reviewed at the design stage so the finished machine fits your process precisely.

Need help choosing the right product?

If you need help with choosing a product from the Power Pusher range or need advice, please complete the form below, and we will get in touch with you as soon as possible. To attach images/drawings to help with your enquiry please use our detailed enquiry form.